Wednesday, 5 June 2013

How to disassemble Acer Aspire Laptops

Acer Aspire 5742 series disassembly
In this guide I explain how to disassemble an Acer Aspire 5742 series laptop.
In my case I’m taking apart an Acer Aspire 5742-6682 model.
Also, this guide will work for Acer Aspire 5742z laptops.

Make sure the laptop is turned off before you start the disassembly process.
STEP 1.
Unlock and remove the laptop battery.
Remove laptop battery
STEP 2.
Remove two screws securing the hard drive/memory cover on the bottom of the laptop.
Lift up and remove the cover.
Remove two screws from HDD cover
Under the cover you’ll get access to the following laptop components:
- Hard drive.
- Wireless card.
- CMOS battery.
- Both memory modules.
Access hard drive and memory
STEP 3.
The hard drive assembly secured by one screw located in the lower right part of the mounting bracket.
Remove one screw securing the hard drive.
Slide the hard drive assembly to the right to disconnect it from the motherboard.
Remove one screw securing hard drive
STEP 4.
Lift up and remove the hard drive assembly from the laptop.
Acer Aspire 5742 series laptop comes with a regular 2.5″ SATA hard drive. This hard drive can be replaced with any other large capacity 2.5″ SATA HDD or 2.5″ SSD.
Disconnect and remove laptop hard drive
STEP 5.
Remove one screw securing the optical drive.
Pull the optical drive to the right and remove it from the laptop.
Remove DVD optical drive
STEP 6.
NOTE: in order to remove and replace the keyboard it is not necessary to go through the previous disassembly steps. Just follow instructions in steps 6-11.
The keyboard secured to the laptop case by six spring loaded latches.
Unlock keyboard locks
In order to remove the keyboard it’s necessary to push on each latch with a small screwdriver and at the same time lift up the keyboard a little bit so the latch doesn’t lock back in place.
Push locking tab inside
STEP 7.
After all latches unlocked you can insert your fingers under the keyboard (close to LCD screen) and start removing the keyboard.
Lift up keyboard
STEP 8.
Continue removing the keyboard and place it upside down on the palmrest.
Be careful. The keyboard still connected to the motherboard.
Continue removing laptop keyboard
The keyboard cable connector located under the keyboard.
Before you remove the keyboard it’s necessary to unlock the connector and release the cable.
Access keyboard cable connector
In the following two steps I explain how to unlock the keyboard connector.
STEP 9.
Very carefully move the retaining tab about 2 millimeters to the shown direction.
The retaining tab must remain connected to the connector base.
Unlock keyboard connector
STEP 10.
On this picture the connector shown in the UNLOCKED position.
Now you can pull the keyboard cable from the connector.
Pull keyboard cable from connector
STEP 11.
Remove the keyboard.
If you need to change the keyboard you can find a new replacement keyboard for Acer Aspire 5742 laptop here.
Remove and replace laptop keyboard
STEP 12.
Remove all screws from the bottom of the laptop.
Remove screws from laptop bottom
STEP 13.
Disconnect three cables from the motherboard (left to right):
- Power button board cable.
- Speaker cable.
- Touchpad cable.
Disconnect cables on top cover assembly
Disconnect the power button board cable and touchpad cable same way you disconnected the keyboard cable.
Unlock the connector by moving the retainer about 2 millimeters to the shown direction.
Unlock connector
Pull cable from the connector.
Disconnect cable
Here’s how to disconnect the speaker cable.
Simply unplug it form the motherboard.
Unplug speaker cable from motherboard
STEP 14.
Remove screws securing the top cover (palmrest) assembly.
Remove screws securing top cover assembly
STEP 15.
Start separating the top cover assembly from the bottom cover.
Start removing top cover assembly
STEP 16.
Remove the top cover assembly from the laptop.
Remove top cover assembly
On the bottom side of the top cover assembly you can access the following laptop components:
- Speaker. I was very surprised to find out that Acer Aspire 5742 has only ONE speaker installed.
- Power button board.
- Touchpad.
Access touchpad and power button board
After you remove the top cover assembly you’ll get access to the laptop motherboard, USB board, cooling fan, DC jack and other internal components.
Top cover removed
Acer Aspire 5742 series laptop has a DC power jack harness which can be replaced without soldering if the jack fails.
The cooling fan also can be easily accessed and replaced or cleaned after you remove the top cover assembly.
If you need a new replacement cooling fan, you can find it here.
Access cooling fan and DC power jack

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